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Polaris 400 4x4 Not Working


If your current-limited power supply "sees" a dead short, remove power immediately and check for solder bridges around the components that were replaced. I guess I am going to be quad crazy 1994 sportsman 4 x 4 experty by the time I am done. I plan to write a full post over all the checks and procedures when I am finishe. There have been reported instances where the parts have gotten so hot that the solder has melted and that they have simply fallen out: If this is the case with your More about the author

I don't have a specific link, but it was easily Google-able, as I recall - search "Polaris 500 wiring diagram".In the other diagrams are my notes showing how the original transistors I noticed on one of my last runs that there was a clicking/clunking sound coming from the front end at high speeds. Thanks again for all the input. Similar Threads Thread Thread Starter Forum Replies Last Post 05 polaris sportsman 500 ecm issue???

Polaris Sportsman 500 4 Wheel Drive Problems

ReplyDeleteGary DanforthJanuary 13, 2014 at 9:11 AMI have a ? Sign in to make your opinion count. The voltage should be no more than 2-3 volts below the supply voltage to the speedo. In any case, let me try again and feel free to delete if both eventually show.I also have a 99 500 and followed your instructions to the letter.

AFter looking more into it i noticed that the front yoke has lots of play in it. Watch Queue Queue __count__/__total__ Problem With All Wheel Drive on Polaris Xplorer myquadrepair SubscribeSubscribedUnsubscribe319319 Loading... So, with the bad battery and a subsequently malfunctioning charging system it is easily likely that the speedometer's regulator saw an average of 20-30 volts on its input. Polaris Sportsman 500 Speedometer Not Working Just make sure that it's rated for at least 300 volts and has the same pinout (B-C-E as viewed left-to-right with the leads facing down and the label facing you) as

I did hook up the 4x4 circuit to another power source (grey/white wires). Polaris Sportsman Awd Problems My needle never moves back toward O. Not every time but it has.

Maybe I can e-mail it to you for comparison.

AllenTrucks 108,352 views 10:12 Polaris Sortsman 500 AWD Problem - Duration: 2:23. 2007 Polaris Sportsman 500 Awd Not Working p0tr0ast is offline Quote Quick Reply post #5 of 9 (permalink) Old 01-12-2010, 02:44 PM Trikemaster Senior Member Join Date: Nov 2009 Location: Escondido, Ca. This is common on your model. __________________ 95 Magnum 425 4x4 , 518HO carb & air box, 12inch rear wheel conversion. 02 Magnum 500 RMK If it ain't broke, I can't This front portion also retains the LCD in place and it may fall out.

  • The zener diode and 2nd transistor mentioned above were not easily discerned (but only the dislodged TIP48 seemed to be the problem).
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  • But to answer your question.
  • jrhakadad 13,549 views 4:44 1997 Polaris 500 how Hilliard clutch works - Duration: 7:39.
  • It's almost -30 so I'm not going to look at it until it warms up but I'm looking for suggestions on where to start.
  • The exact pieces that you originally talked about are just like my old one and different than yours.

Polaris Sportsman Awd Problems

Posts: 377 polaris 500... see this here Remove the limiter along with the regulator and check the back side for any melted spots. Polaris Sportsman 500 4 Wheel Drive Problems revinkevn 7,115 views 2:48 Polaris ATV 4x4 Transmission Repair - Duration: 10:12. Polaris All Wheel Drive Problems Plus don't forget to check out the charging system.

It might be ok because the cluncking you hear might be the axl flopping around instead of metal chunks grinding in there....I'm crossing my fingers for ya..... my review here If the light comes on then check for voltage at the front diff(wire to front diff). This way, if you can fix it, you will be money ahead - but if you can't, you haven't lost anything more! I didn't have a 1N5245 1/2 watt, 15 volt Zener around, but I did have a 1N4744 Zener which is a somewhat beefier 1 watt version with the same voltage rating, Polaris 4 Wheel Drive System

I'm worried it was run too long dry and ruined my gears. Category Entertainment Licence Standard YouTube Licence Show more Show less Loading... Sign in Transcript Statistics 98,204 views 130 Like this video? ReplyDeleteRepliesKA7OEINovember 29, 2014 at 8:59 PMI STRONGLY suspect that the TIP48 got so hot that it unsoldered itself and fell off the board.The most likely cause of this would have been

If it is *way* below the voltage, one or more of the parts mentioned in the posting may be damaged - particularly the Zener. 2002 Polaris Sportsman 500 4x4 Not Working Sign in 13 Loading... Thanks again James [email protected]KA7OEIJanuary 30, 2016 at 10:29 AMHi James,On a hunch I Googled "CKRM" and found that it refers to a product line of Cornell Dublier/Illinois Miniature Capacitor.Of the specs

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I have cleaned the carb it will start and run for about 5 min then it will flood. I'm thinking the gear selector has a switch inside and that the 4x4 won't work unless it receives proper signal from this. Substituted by 1520281 2 Usage 6 3554506 BRG,TAPER.ROLL.CONE 4 Usage 6 3554506 BRG,TAPER.ROLL.CONE 4 Usage 7 3554507 BRG,TAPER,ROLL CUP 4 Usage 7 3554507 BRG,TAPER,ROLL CUP 4 Usage 8 1520182 HUB ASM,W/BRG.RACE 2004 Polaris Sportsman 500 4x4 Problems I reattached the ground and just left it with the Neutral indicator on and it works.

It can be a bit tricky to get purchase on the speedometer face and you might bend into a hook a small piece of metal such as a paper clip to You now have access to the component side of the circuit board. If you can't find any problems anywhere, then I would just try applying power directly to the mechanism. Laying the speedometer face-down on a piece of cloth, remove these four screws: The front faceplate portion will separate from the circuit board.