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Polaris Atv 4x4 Not Working


With the ring removed you should be able to use your fingernails and pry the front, clear cover from the body of the speedometer. If you have a bench-type power supply capable of 12 volts at about 600 milliamps, you can do some preliminary testing of the speedometer by +12 volts to pin "A" and I do not know if the surface mount version of the speedometer fails in the same way and/or if other components typically fail. Fortunately, the majority of the circuits in the speedometer seemed to survive this since once the regulator itself had quit, all power feeding the rest of the circuit was lost completely, More about the author

Get atv on a stand and put the 4x4 on and slowly press the throttle you should see one wheel spinning in the rear and one wheel spinning in the front. MThomsen73 17,799 views 2:19 Polaris 500 Sportsman HO carbureted NO SPARK - Duration: 4:59. Up next How to bypass transmission switch polaris magnum sportsman 4WD AWD fix. - Duration: 4:44. RUBBER DOWN CUSTOMS 2" LIFT EPI HD SPRINGS 29.5 S/W OUTLAWS ON ITP SS312 1.5" SPACERS GORILLA REAR PROP SHAFT GORILLA AXLES SUPER ATV BILLET CAGE IN FRONT DIFF.

Polaris Sportsman 500 4 Wheel Drive Problems

Alexys Pilon-Gagnon 5,358 views 1:57 Polaris Sportsman 500 ATV Starter Replacement - Duration: 12:50. Loading... I purchased another used one they guy said it worked and it does the same thing as my old one did. Autoplay When autoplay is enabled, a suggested video will automatically play next.

  • There have been reported instances where the parts have gotten so hot that the solder has melted and that they have simply fallen out: If this is the case with your
  • Another fatality under this conditions seems to be the speedometer module itself!
  • Make sure that you also clean out the holes through the board!
  • The other two screws are located 1/3rd of the way around, at approximately "10" and "40" MPH.
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Polaris ATV Forum > Polaris ATV Technical Discussions > ATV Repair and Maintenance 4 Wheel Drive Problems User Name Remember Me? However, when I opened my speedo up, the board seems slightly different than what you have pictured in figure 4. Note that there's no guarantee that it will be as waterproof as it was before since you probably lack the machine required to properly crimp that aluminum ring down so it's 2004 Polaris Sportsman 500 4x4 Problems This feature is not available right now.

If they are stuck to the board, very carefully remove them, but if they are stuck to the LCD, don't worry. I can add that the gas gauge does, at times flash displaying random fuel levels. Up next Polaris AWD fix - Duration: 3:10.

retiring in Boyne city 4x4 is not really all 4 wheels turning. 4x4 is one wheel turning in the rear and one wheel truning in the front.

No, create an account now. Polaris All Wheel Drive Problems or is there a serious issue going on? Photo galleries, classifieds, product reviews were added in later years. Ivan Cingel 39,278 views 6:01 AWD problem - Duration: 1:57.

Polaris Sportsman Awd Problems

Strongly recommended to maintain waterproofing: Apply a thin layer of silicone grease to the gasket that goes between the body of the speedometer and the clear front plate, taking care not Forum Today's Posts FAQ Calendar Vendors Display Alphanumerically Display by Location Display by Map Help Forum Actions Mark Forums Read Quick Links Videos Garage Vendors Display Alphanumerically Display by Location Display Polaris Sportsman 500 4 Wheel Drive Problems This way, if you can fix it, you will be money ahead - but if you can't, you haven't lost anything more! 2007 Polaris Sportsman 500 Awd Not Working Clutch Drivetrain/Belt Engine/Engine Parts Exhaust Pipe/Muffler & parts Frames Gauges Handlebars/Risers Seats Suspension & Shocks Turbo's/Superchargers Wheels/Rims/Tires Misc.

It also needs to be pressed for 4wd to work in reverse. my review here I just went ahead and connected the #2 and # 5 wires directly and everything seems to be working fine (no switch). Make sure that the four black screws are tightened firmly - but not so tight that you crack the plastic. Just inspect the teeth(chipped teeth) and parts inside for excessive wear. Polaris Sportsman 500 Speedometer Not Working

Sign up now! I'll update once I get the new transistors in the mail and installed. Skip navigation UploadSign inSearch Loading... click site The only issue was the speedometer itself.

I'm worried it was run too long dry and ruined my gears. Polaris 4 Wheel Drive System I'll try again later but suspecting the worse at this time.DeleteK WellsMarch 13, 2015 at 4:57 PMI was wrong. Please enter your desired user name, your email address and other required details in the form below.


I did hook up the 4x4 circuit to another power source (grey/white wires). After 5 or 6 hours of testing and learning how to read a wiring diagram I finally found the problem. Get atv on a stand and put the 4x4 on and slowly press the throttle you should see one wheel spinning in the rear and one wheel spinning in the front. 2005 Polaris Sportsman 500 4x4 Not Working Email Address: OR Log-in User Name Password Remember Me?

This will remove the body of the device and allow each lead to be removed independently. Published on Sep 15, 2012This video was uploaded from an Android phone. Rating is available when the video has been rented. Rigged the speaker and tested it all.

Working... I used the upper junction this still allows use of the AWD switch. The job of the voltage regulator circuit inside the speedometer is to assure that the voltage feeding the circuit inside doesn't exceed about 15 volts or so and from there, it When I got it installed the speed indicator does not work.

If you don't have any of these it will be challenging to get the through-holes cleared to install the replacement components without tearing traces off the board. Still got nothing to happen.......but I had it all hooked up and had the audio going and turned the speedometer so I could see the face..the lights went out. It was a marriage of my passions for the outdoors and the internet. Specality Sleds Summit River Lodge Superclamp - Bowdriks Ind.

p0tr0ast is offline Quote Quick Reply Remove Advertisements Sponsored Links Advertisement post #2 of 9 (permalink) Old 01-12-2010, 12:49 PM Trikemaster Senior Member Join Date: Nov 2009 Wanna kill these ads? Ivan Cingel 36,101 views 1:18 AWD problem - Duration: 1:57. BigjermsGarage 100,467 views 10:00 Polaris Sportsman 500 Rejetting The Carburetor And Tips - Duration: 43:08.