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Polaris Sportsman 500 4 Wheel Drive Not Working

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Wanna kill these ads? Start by prying up on the plastic face below and in the middle of the LCD odometer display, at the bottom of the speedometer and once you lift it a little If you have applied power and everything looks OK, gently push the needle partway onto the spindle, aligning it with "0". Only the back tires spun, which means the 4x4 wasn't working, right? #4 fisherjam, Mar 18, 2010 whatisup02 Expand Collapse 298 0 Trophy Points: 371 Location: Charlotte Check this out. More about the author

EXTREMELY informative. Feedback: (0) 02-02-2012, 11:58 AM #7 ronnielsu Trail Rider Join Date: Apr 2010 Location: Prairieville, Louisiana Posts: 33 It was a bad chassis relay. I plan to pull the speedo back out and possible do the repairs again? Sign up now!

Polaris Sportsman 500 4x4 Wont Engage

The only issue was the speedometer itself. Fortunately, you can "solder through" it although extra care should be taken to assure that the solder joints are clean and good. I know ONLY about the speedometers on Polaris Sportsman 500's for the years 1999 and 2000: If you ask me about speedometers for any other make, year or model, I can't

  1. If you have successfully repaired one of these newer versions and are willing to share the specifics, I'd be happy to post it here.
  2. I purchased another used one they guy said it worked and it does the same thing as my old one did.
  3. jeepunfool 5,618 views 8:22 How to Drain and Replace Hub Oil on a Polaris Sportsman 4x4 ATV - Duration: 4:16.
  4. There are at least two versions of speedometers used in the late 1990's and early 2000s - the one that, inside, looks like Figure 4 with "through-hole" components and a slightly
  5. Sign in Statistics 13,286 views 29 Like this video?
  6. Posts: 377 It is hard to tell what kind of damage until you take it apart.
  7. Needle wouldn't move toward O at all without power but when I did the bench power test...
  8. Watch Queue Queue __count__/__total__ Find out whyClose Polaris Sportsman 500 4x4 AWD fix DoWork93YJ SubscribeSubscribedUnsubscribe1818 Loading...

Along with the service several ball joints, bearings and miscellaneous repairs were made. You have been warned! PL tone too much bass TR-7 transceiver transformer transformer bobbin transformer replacement transmitter TS-450 TS-450 tuner motor lubric MudInMyBlood Forums > Brand Basics > Polaris AWD Not Engaging User Polaris Sportsman 500 Speedometer Not Working The back-lighting bulbs didn't even light up and the bulbs do not appear blown.

hopefully it works and saves me the money, ive heard this is a common problem. #4 01-21-2009, 05:05 PM TLC Extreme Pro Rider God forbid he lets the polishing 2007 Polaris Sportsman 500 Awd Not Working Just be careful when you do it. ive ridden them for 15 years and never had this many prob. Posts: 377 Polaris 500....

You'll probably have to go around the perimeter several times to get it tight. 2004 Polaris Sportsman 500 4x4 Problems I'm not sure how anyone was adding attachments to their comments as I don't see an option to do so. expertvillage 68,749 views 2:16 How to bypass transmission switch polaris magnum sportsman 4WD AWD fix. - Duration: 4:44. Canada Posts: 1,456 My neighbor has one of these and had the same problems.

2007 Polaris Sportsman 500 Awd Not Working

Starting in 1999 Polaris moved that module to the electronic speedo. Sponsored Links PolarisATVForums is the premier Polaris ATV Forum on the internet. Polaris Sportsman 500 4x4 Wont Engage The 6 prong connector on the speedo is indeed the 4WD portion and the other connector is the speedo signal. Polaris Sportsman 400 4x4 Not Working Sometimes it will engage, sometimes it won't.

EPIperformance 139,368 views 15:12 How to fix your Polaris Sportsman when it has no spark - Duration: 4:30. my review here Still got nothing to happen.......but I had it all hooked up and had the audio going and turned the speedometer so I could see the face..the lights went out. If the AWD isn't working, all I have to do is unplug the harness and plug it back in and it will work, until I shut the ignition off. Thread Tools Show Printable Version Display Modes Linear Mode Switch to Hybrid Mode Switch to Threaded Mode Posting Rules You may not post new threads You may not post replies You Polaris Sportsman Awd Not Engaging

I bought the ATV used, but there were no indications that any attempt had been made to fix the speedometer. Walden Effect 154,579 views 3:53 2000 Polaris Sportsman 500 (walk around) - Duration: 1:49. I will send a picture of the back of the housing, it is the 6 prong fitting that in the picture. click site Now if you have a differential lock rear and front then all 4 wheels would be turning.

Sometimes and not sure on this model you have an electic actuator that when it gets wet and freeze up it will not engage the half shaft for the front end. 2005 Polaris Sportsman 500 4x4 Not Working u-joints are $25 on ebay. Other trademarks on this page are the property of their respective owners.

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Tons of issues back than with 4x4 malfuntions. #9 MUDDY4LIFE, Mar 20, 2010 fisherjam Expand Collapse 711 0 Trophy Points: 371 Location: ingham county Alright thanks, If it happens again If it is cracked or broken, replace it. Hope you did not throw your last starters aways. __________________ 2001 Yellow 500 H.O No ECM No Plastic roll cage 5.25 gas tank. ============ 2007 350 Grizzly IRS Diff lock. Polaris Sportsman Speedometer Bypass Adam Gibbs replied Nov 14, 2016 at 4:16 PM why didnt it get much penetration Waif replied Nov 14, 2016 at 4:16 PM LFTS 11/14 MossyHorns replied Nov 14, 2016 at

I pulled it apart and found that the TIP48 was actually lying loose inside the enclosure. Published on Sep 3, 2015A how to for getting your AWD back working on you Sportsman 500. I cracked the shaft of the dial. http://europrolink.com/polaris-sportsman/polaris-sportsman-4-wheel-drive-not-working.php Both times it was under warranty so not real sure what went on. __________________________ 2012 Brute Force 750i EPS Bison Hunter Series front & rear bumpers, Eagle Eye HID's, complete orange

When looking for replacement caps Mine say 25v 470 micro farad CKRM M85 C what is CKRM?But when I go to digikey there are other specs like ripple current and series other than chunks of metal? the by all means use it: These are very slightly more expensive but much higher quality and more rugged. lights worked great and when I moved the needle to 20 it returned right away to the O.

I take it the handlebar switch also goes to the speedometer, to give AWD indication, and is connected internally to these wires. Sign in to make your opinion count. It could also be that one of the large capacitors is damaged as well - especially if it shows any signs at all of swelling/bulging.Best of luck!DeleteReplyJamesJanuary 30, 2016 at 8:10 Best of luck. #6 Dasher, Mar 19, 2010 whatisup02 Expand Collapse 298 0 Trophy Points: 371 Location: Charlotte It is a polaris so all 4 tire should spin.

About a month ago I bought a 2007 Polaris Sportsman 800, since then I have had it in for a full service at a certified Polaris dealer.