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Polaris Sportsman Headlights Not Working


It will not turn over, the lights don't work and the instrument panel does not work. The Polaris company product speaks for itself,my fix is cheaper than the 340$ the dealer wants for the ECM and Polaris will suffer their own. If it is *way* below the voltage, one or more of the parts mentioned in the posting may be damaged - particularly the Zener. O. More about the author

I finally gave up and purchased a new PDM. Thanks Submitted: 6 years ago. in findlay) and polaris and nobody has anything to say bout. My model is not listed on recall list but obviously should be.

Polaris Sportsman Fuse Box Location

Had to buy new stator and ecm and had to have the new ecm reprogrammed. Laying the speedometer face-down on a piece of cloth, remove these four screws: The front faceplate portion will separate from the circuit board. They ran fine for the first 50 hours, then the 400 started to run like crap, I as the fool I was paid for the "FIRST SERVICE" They supposedly adjusted valves, If someone comes up with something please fill free to email me thanks. ([emailprotected]) Reply brianv says July 22, 2010 at 4:21 am My 2006 700efi sportsman, would intermittenly shut down,

  1. Any help would be appreciated..
  2. The PDM unit is mass manufactured in China.
  3. I put the PDM in a freezer and took it down to -9 degrees F.
  4. I've seen your wiring pics, you know your stuff.
  5. Repair also requires good unsoldering and soldering skills and equipment - and a soldering "gun" doesn't count.
  6. While both versions seem to have the same fate when used with a bad battery - and the "fix" is likely similar, I have not personally seen the newer surface-mount version.

How do you check if it's the ECM or the PDM? Reply Stacy says May 27, 2010 at 6:06 am have a 500 Sportsman H.O. & a Honda Rubicon 500 Hondamatic , have sank the Honda in the bever pond , bever if i wait 1/2 hour for it to cool down it will start rite up, run great for 10 min then die and refuse to start. Polaris Sportsman 500 Speedometer Not Working Reply kb says January 13, 2011 at 4:43 pm I HAVE OWNED 4 WHEELERS FOR SOME TIME NOW, MOSLY HONDA.

While it is likely that the fix - if possible - is similar, not having seen the guts of the newer version, I can't offer specific advice as to its repair. Now, after the new module, it sometimes dies on me when I turn the lights on or operate the winch. Not pleased to say the least. 07 was a funky year for polaris,the technition even told me there schematics are all messed up. Any reason I can't do this through a toggle switch?

TY for any is appreciated. 2007 Polaris Sportsman 500 Fuse Box All solders look great. so after $500 i had given them the cure. If you do this, now is the time to double-check that the needle points at zero.

2000 Polaris Sportsman 500 Lights Not Working

Let me know if that is the problem,if not I will have you check another area. What seems to kill these things is heat. Polaris Sportsman Fuse Box Location Do you have a shop manual? __________________ . . > Click Here for Answers to Cleaning, Compression, Jetting, Carb Issues, Model Specific problems etc. >> Click Here to Download your Service/Repair Polaris Sportsman 400 Fuse Location I'll update once I get the new transistors in the mail and installed.

Brown1286 114,459 views 2:30 Ground hog atv front loader on polaris sportsman 500 lifting 700lb round of wet cherry - Duration: 6:52. my review here The circuit breakers on this four wheeler are used instead of fuses. My 2001 500 H.O. Are the new ecm's re-engineered so the problem does not happen again? Polaris Sportsman 500 Wiring Diagram Pdf

Diodes (in general) have a "band" on one end indicating the anode connection - important since they are polarity-sensitive devices: This band coincides with the "line" end of the diode symbol I got this quad for pleasure in bear country and I play to win by thinking there's a fix! some had their ecm or pdm replaced and that fixed theirs. click site I can't understand why Polaris hasn't recalled these machines and fixed our problems.

Trailers, Toy Haulers, Motorhomes. 2004 Polaris Sportsman 400 Wiring Diagram Have already replaced ECM once and don't think I should have to pay for this again. I do think Polaris does need to stand behind these issues.

If the problem persists, I will probably explore the idea of removing the factory bulbs and cases and installing after market lights.

but either way not really blaming polaris for the rock issue. The exact pieces that you originally talked about are just like my old one and different than yours. Password Home ATV Forum Active Topics ATV Photos Register Community Today's Posts Search Polaris Sportsman Discussions for the Polaris Sportsman 90, 300, 355, 400, 450, 500, 550, 600, 700, 800, 850 2005 Polaris Sportsman 500 Fuse Box Any input on this?ReplyDeleteRepliesKA7OEIMarch 12, 2015 at 1:18 PMThe speedometer will have a very small amount of resistance when the needle is moved, but it will move *SLOWLY* back to zero

Quote: Originally Posted by 09 popo HO Hey chuck, I had the exact same thing happen to mine. Join Date: Jul 2003 Location: central maine Posts: 13,931 i understand your frustation about issues the newer ones have for. If it doesn't come out on its own, carefully remove it - noting the markings on the LCD and which way they were oriented with respect to the board. The "speed" would be proportional to the pitch of the tone.If you don't feel completely comfortable doing this, just plug it back into the Polaris, wires hanging everywhere, and carefully drive

I'm afraid it's going to take a new harness to make the lights work correctly. 02-15-2011, 09:54 AM #9 (permalink) my5sons Senior Member Member #7182 Join Date: The battery was dead last year and I replaced it, but it seems like a long time has passed since then for that to be the problem. RThe service manager is great though. I left a comment about a failed PDM (Power Distribution Module) back on September 4, 2011.

with some lighting problems. Therefore I couldn't start it with the key or pull start. Most folks love their machines when they are running so just an effective recal program would satisfy most users. Remove the needle: This is sort of tricky and it is possible to ruin the speedometer with this step: Since you have already declared the speedometer to be a total loss,

With the speedometer face-down in a cloth (preferably a gap to accommodate the button on the front panel) use a piece of wood to re-crimp the aluminum ring to attach the I replaced the wheel sensor but it wasn't bad. They call it "whinning", because the money doesn't come out of their pocket. Better watch out, the Big Bad Quad patrol will not tolerate any "brand bashing" in here.

Even if it is the TRUTH, and nothing but FACTS, they still don't want to hear it... When it does this, the pins from the electrical connectors on the back will be pulled through the case and soon, you'll have the module separated from the case. Reply nick says September 4, 2011 at 12:15 pm I have A 05 SPORTSMAN MV7, Everytime i take it out it seems to over heat? Cut power on…speedometer goes to the far right side of tach, but will crank…put in reverse and it will die.